Ultra low cost solar-rechargeable persistence of vision display using PIC10F206

Summary of Ultra low cost solar-rechargeable persistence of vision display using PIC10F206


This article details a budget-friendly (<£2) Persistence of Vision (POV) display project using a repurposed solar keyring torch and the PIC10F206 microcontroller. The device creates floating text or images in the air via rapid LED blinking, powered by a built-in solar cell and rechargeable battery. The build requires soldering surface-mount components onto a custom board and utilizing shift registers to expand the limited pin count of the microcontroller.

Parts used in the Ultra low cost solar-rechargeable persistence of vision display:

  • Solar powered keyring torch
  • Wooden plant label or suitable handle
  • Small scraps of wire
  • HEF4794 shift register in an SOIC package
  • PIC10F206 in an SOT23-6 package
  • 8x Surface mount LEDs (e.g., blue 1206 package)
  • 8x Resistors (e.g., 320 ohms 0603 package)
  • 1x 10k resistor in an 0603 package
  • 1x 68nF capacitor in an 003 package
  • Copper-clad board

Ultra low cost solar-rechargeable persistence of vision display

This device produces a bright and eye catching display to write text and small images through the air. It uses under £2 (approx $3.20 US at the time of writing) of parts, and is a nice little weekend project to impress your friends and family.

It uses the PIC10F206 from microchip, the tiniest microcontroller I have ever seen. Its advantages are that its small, fast and reliable and has a built in RC clock so there is no need to mess around with crystals and resonators. Its downside is that it only has 6 pins, 2 of which are taken up by power and ground! The way to get around this is to use shift registers to give yourself more outputs as you will see in the next few pages.
vision display
It also uses a small rechargeable battery and solar cell, which are typically pricey items, but currently there is a huge flood of keyring-sized cheap solar powered torches from china, which can be bought from the pound shop in England, or had very cheaply on eBay. I have even seen these for sale in petrol stations.

You will need:

Materials:
A solar powered keyring torch
A ‘wooden plant label’ or other suitable handle.
Small scraps of wire
HEF4794 shift register in an SOIC package
10F206 in an SOT23-6 package
8x Surface mount LEDs of your choice – I used blue in 1206 package
8x Resistors of your choice – I used 320 ohms in 0603 package
1x 10k resistor in an 0603 package
1x 68nF capacitor in an 003 package
Copper-clad board

Tools:
A drill or veroboard cutter
Needle file (or some method of making square holes)
Soldering iron with a fine tip, preferably temperature controlled
Thin solder
Desoldering braid or a way to remove excess solder from the torch PCB
Tweezers for placing small components
Glue gun or double sided tape
PIC programmer that supports PIC10F206 – I used the PICKIT2

Optional:
Flux
Hot air soldering station
Method of producing PCBs
Cleaning alcohol -methylated spirit or isopropanol will do

Carefully dissect the torch

A sharp screwdriver helps to get into the gap and separate the 2 halves of the casing as shown below. The casing just pushes together – there are no screws.

Prepare the torch parts

Inside you should find that the solar panel has a PCB glued to the back of it, with a small tactile switch and some LEDs. It also has a tiny surface mount diode, this is to prevent the battery power being used by the panel when its dark. You should remove the plastic housing, you’re only after the PCB, solar panel and battery.
Schematic vision display
You can also desolder the LEDs from the board, using the solder braid to ensure there are no blobs of solder sticking up, though bare in mind the link wires from the PCB to the panel are extremely fragile.Safety note: If you are soldering for more than a few seconds in the same spot, it may be wise to stop and let the board cool down. The heat can pass through the board and in theory cause the glass in the panel to expand and crack, though I didn’t have this problem with mine.

Quick Solutions to Questions related to Ultra low cost solar-rechargeable persistence of vision display:

  • What is the main advantage of the PIC10F206 microcontroller mentioned?
    It features a built-in RC clock, eliminating the need for external crystals and resonators.
  • How can you overcome the limited pin count of the PIC10F206?
    You must use shift registers to provide additional outputs since only four pins are available for I/O.
  • Where can you typically find cheap solar-powered torches for this project?
    They are often available at pound shops in England, on eBay, or even at petrol stations.
  • Why is there a diode inside the solar panel PCB?
    The tiny surface mount diode prevents the battery power from being drained by the panel when it is dark.
  • What safety precaution should be taken when desoldering LEDs from the torch PCB?
    Avoid soldering for more than a few seconds in the same spot to prevent heat damage that could crack the glass in the panel.
  • Which tool is recommended to separate the casing of the solar torch?
    A sharp screwdriver helps pry open the gap between the two halves of the casing which push together without screws.
  • Can standard resistors be used instead of surface mount ones?
    No, the project specifically lists 0603 package resistors as required materials.

About The Author

Ibrar Ayyub

I am an experienced technical writer holding a Master's degree in computer science from BZU Multan, Pakistan University. With a background spanning various industries, particularly in home automation and engineering, I have honed my skills in crafting clear and concise content. Proficient in leveraging infographics and diagrams, I strive to simplify complex concepts for readers. My strength lies in thorough research and presenting information in a structured and logical format.

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