The new power monitoring integrated circuit (IC) the MCP39F511N was launched on Microchip Technology Inc. on February 1, 2016. This commentary covers the MCP39F511N Microchip’s dual-channel power monitoring IC, about which the writer explicates the features and specifications to support its functionality in various applications.
The MCP39F511N is a dual-channel power monitoring IC capable of providing real-time power calculations and event monitoring for two electrical loads simultaneously. Some of its key capabilities and advantages include:
- High accuracy monitoring of two current loads with just 0.5% error across a wide 4000:1 dynamic range. This is made possible by an integrated low-drift voltage reference and 94.5 dB SINAD performance of the current measurement channels.
- Measurement of electrical parameters including active power, reactive power, apparent power, real and reactive energy, RMS current and voltage, line frequency, and power factor.
- Flexible 2-wire interface and on-chip EEPROM for data storage.
- Small 5x5mm QFN package reducing board space requirements.
- Priced competitively at $1.82 each in 5000 unit quantities, making it cost-effective for mass production.
- Supported by a demonstration board priced at $200, simplifying product development and testing.
The key attributes of high accuracy, dual-channel monitoring, on-chip calculations, and storage as well as a small package size indicate that the MCP39F511N can enable the design of a wide range of compact power monitoring applications with minimal external components. Some potential use cases are discussed below:
Smart Power Strips and Surge Protectors
Automatic sockets that can turn individual outlets on and off according to the consumption of power are becoming common in residential and business premises to conserve energy. The MCP39F511N is well-suited for designing such smart power strips that can accurately measure power drawn from multiple connected devices and selectively turn off unused outlets. Its small size allows integrating monitoring and control functionality without significantly increasing the strip dimensions.
Energy reports and schedules to optimize outlet usage could be programmed directly into the MCP39F511N’s on-chip EEPROM. Users would also benefit from features like notifications for over-current or power spikes. Overall, the IC reduces the component count and development effort needed for building “smart” versions of conventional power strips.
Smart Wall Outlets
Retrofitting regular wall outlets with smart monitoring capabilities is a growing market driven by demands for energy optimization and remote control of home appliances. The MCP39F511N facilitates the designing of compact smart wall outlets that can track the power consumption of two plugged-in devices in real-time.
Homeowners could view usage trends through a mobile app and turn individual outlets on/off remotely. Energy reports could also encourage more sustainable consumption habits. Over-time energy logging on the MCP39F511N further supplements usage insights. Convenience features like automatic scheduled operation and remote access make smart outlets appealing upgrades over standard outlets.
Power Monitoring for Electronics/Appliances
Electronics and appliances from AC power supplies to electric vehicles involve complex power distribution requiring monitoring at multiple load points. The MCP39F511N allows the designing of centralized monitoring modules for such applications.
Its high accuracy helps OEMs comply with international energy efficiency standards which mandate verifying nameplate power consumption. Having actual power data also aids R&D in improving efficiency across operating ranges. Remote firmware updates extend the useful life of monitoring modules.
Building Electrical Infrastructure Monitoring
Data centers, industrial plants, and commercial complexes house extensive low-voltage electrical systems delivering power to various sub-systems and machines. The MCP39F511N is well-equipped for designing monitoring solutions evaluating distribution circuits and equipment performance at individual breaker panels across buildings.
Utilities and facility managers gain insights for demand-side management, outage mitigation, and equipment maintenance from load profiles recorded by the IC. Its extended operating temperature range of -40°C to +105°C also permits outdoor installations for transmission line monitoring during all weather conditions.
Renewable Energy Integration
As renewable energy adoption increases, monitoring distributed generation capacities and optimizing self-consumption becomes crucial to maximize economic returns. The MCP39F511N facilitates analyzing solar, wind, and other renewable energy systems by capturing relevant operational metrics including power exported/imported from the grid.
System performance metrics can be calculated to diagnose under-production issues. Performance-based incentives further motivate integrating it within micro-inverters, electric vehicle chargers, and other distributed energy resources.
In summary, the dual-channel, high-precision power monitoring capabilities combined with the small integrated package make the MCP39F511N well-suited as an enabling technology for diverse “smart” energy applications at both component and system levels. Some key specifications are discussed below:
- Key Technical Specifications
- Package: 28-lead 5x5mm QFN
- Supply Voltage: 2.3V to 5.5V
- Current Measurement
- Channels: 2
- Range: 0-5A rms
- Accuracy: 0.5% at 25°C
- Voltage Measurement
- Range: 80-276V rms
- Accuracy: 1% at 25°C
- Power Calculations: Active, Reactive, Apparent Power, Power Factor etc.
- Energy Metering: Active and Reactive Energy Accumulation
- Data Interface: 2-wire UART/I2C compatible
- On-chip Memory: EEPROM for energy/event logging
- Operating Temperature: -40°C to +105°C
The industry-leading current measurement accuracy along with voltage monitoring, power computations, and flexible interfacing in a small package makes the MCP39F511N a cost-effective single-chip solution for most general-purpose power monitoring applications. Its wide operating temperature range also simplifies outdoor installations.
Microchip provides useful development support through evaluation boards and design tools reducing time-to-market. At a unit price of $1.82 in bulk production quantities, the IC facilitates mass manufacture of various smart energy gadgets and Internet of Things devices requiring real-time power oversight.
Conclusion
In conclusion, the MCP39F511N dual-channel power monitoring IC from Microchip addresses a growing need across industries for monitoring distributed energy resources, and equipment performance and optimizing energy consumption through accurate, low-cost solutions. Its versatile capabilities are well-aligned with prevailing technology trends like smart grids, connected homes and buildings. The IC can enable diverse innovative products improving how we generate, distribute, and harness power sustainably.
FAQs
Q: What loads can the MCP39F511N monitor?
A: The MCP39F511N can monitor two electrical loads or circuits that draw current between 0-5A rms with high accuracy. It is suitable for monitoring most household and commercial loads, including appliances, lighting, motors, and electronic equipment.
Q: What power parameters can it measure?
A: The IC can measure active power, reactive power, apparent power, power factor, RMS voltage and current values, active and reactive energy, as well as line frequency for each load channel.
Q: What interface protocols are supported?
A: The IC supports a 2-wire interface with I2C and UART serial communication, making it easier to interface the module with microcontrollers and systems.
Q: How accurate are the measurements?
A: Current measurement accuracy is specified as 0.5% for each channel across a wide 4000:1 dynamic range at 25°C. Voltage measurement accuracy is 1% at 25°C, enabling reliable monitoring for most industrial and commercial applications.
Q: What is the operating temperature range?
A: The MCP39F511N is accurate within a temperature range of -40°C to +105°C, making it suitable for outdoor use without a heat sink.
Q: How many ICs are required per design?
A: As a single-chip solution, only one MCP39F511N IC is required to monitor and compute parameters for two loads, reducing component count and design complexity.
Q: Is development support available?
A: Yes, Microchip provides an evaluation board pre-programmed with example code to simplify the design process. Additional tools and documentation are available on the manufacturer’s website.
Q: What is the MCP39F511N priced at?
A: The IC is priced competitively at $1.82 each for orders of 5000 units or more, making it cost-effective for mass production of power monitoring systems.