LiFePO4 Charger

since I really like using LiFePO4 AA and AAA batteries in some of my projects [1][2][3], I finally gave in and built a dedicated charger for them.

Previously I used a lab power supply to mimic the constant current/constant voltage charging curve, which worked also fine. But after seeing Patrick Van Oosterwijck nifty LiFePO4wered/USB™ [4], I thought it would be a bit more convenient to charge these batteries using USB.
LiFePO4 Charger

Since Patricks PCB is OSHW [5], I made a few quick modifications to fit my needs:

* Changed the Micro-USB connector to a Mini one, because I happen to have these connectors in my parts bin, and also because I have more Mini-cables lying around.
* Replaced the solder bridging jumper pads by a regular jumper connector so I can switch between high and low charging current depending on whether I charge an AA or AAA battery.
* Changed the resistors which select the charge current to values I had readily available. (Jumper open: 185 mA for AAA batteries, jumper closed: 525 mA for AA batteries.)
* Got rid of the long PCB extension where the battery holder is soldered to reduce the PCB cost ($2.90 for three boards from OSH Park).
* Changed the USB-breakout header to contain VUSB (5V) instead of VBAT.

Soldering the 3×3 mm DFN-10 package was done by first tinning the pads, placing the chip, and then heating the board from the bottom with a heat gun. The remaining SMD parts were soldered conventionally with a regular iron.

Here is a picture of it charging an AA battery:
Please find my modified EAGLE files attached.

For more detail:  LiFePO4 Charger

About The Author

Ibrar Ayyub

I am an experienced technical writer holding a Master's degree in computer science from BZU Multan, Pakistan University. With a background spanning various industries, particularly in home automation and engineering, I have honed my skills in crafting clear and concise content. Proficient in leveraging infographics and diagrams, I strive to simplify complex concepts for readers. My strength lies in thorough research and presenting information in a structured and logical format.

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